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Custom Plastic Channels

Inline Plastics, Inc. produces custom plastic channels using advanced plastic extrusion methods. Our team works with clients across industries to develop plastic U channels, custom profiles, and channel extrusions that meet exact performance and fit specifications. With decades of experience and in-house capabilities, we support both high-volume and low-volume production needs.

Precision Plastic Channel Extrusion Built for Your Application

Every plastic profile we extrude is shaped to fit your application. Whether you need edge protection, structural plastic tubing, or decorative finishes, we extrude with precision. Our channel extrusion capabilities support a wide range of shapes including:

  • U Channels
  • J Channels
  • H Channels
  • C Channels
  • Client driven custom forms and open profiles

We support both standard and unique applications. Our team can modify die designs quickly to meet new dimensions or part changes. We deliver custom plastic extrusions with consistency, repeatability, and tight tolerances.

Custom Plastic Materials and Profile Options

We work with a variety of thermoplastic materials based on your project needs. These include:

  • PVC (Flexible and Rigid)
  • Acrylic
  • Polycarbonate
  • LDPE
  • HDPE
  • ABS

Our experience with material selection ensures the right balance of strength, flexibility, and appearance. These materials support common applications in retail, medical, construction, and electronics, both for indoor and outdoor applications. We can also apply a pressure sensitive adhesive or print to the product.

Need a specific plastic tubing shape or surface finish? Inline Plastics supports smooth, textured, or colored surfaces as part of our extrusion services.

Tooling Management and Partnered Molding Support

Inline Plastics manages and maintains all production tooling at our facility to ensure reliable output and long-term performance. While the initial tool build is outsourced to trusted specialists, we stay closely involved throughout the process to ensure alignment with your specifications.

We do not offer early-stage design services. Clients typically provide finalized drawings or samples for us to review and prepare for custom plastic extrusion.

For added features such as end caps, inserts, or small molded components, we work with a network of reliable partners. These companies provide light molding services that align with your extrusion needs. If your project requires molded elements, we’re glad to connect you with trusted resources who can help.

Plastic U Channels for Retail, Construction, and OEM Use

Plastic U channels are a core part of our extrusion lineup. These channels work well as:

  • Shelf edge protectors
  • Sign holders
  • Trim and decorative cap
  • Wire or panel guides
  • Price tag holders

We supply extruded plastic channels for point-of-purchase displays, shelving systems, and industrial covers. Our team can extrude channels in clear, frosted, or color-matched finishes.

We support both stock orders and custom plastic U channel projects. All products sold are made-to-order.

Why Choose Inline Plastics, Inc. for Custom Profile Extrusion?

Inline Plastics is a proven supplier of custom plastic extrusion services. We focus on clear communication, exact production, and dependable delivery. Here’s why companies across the U.S. choose us:

  • Full control over design and tool creation
  • Wide material options for any plastic extrusion need
  • Fast development for both prototypes and full runs
  • Responsive support from engineers and production teams
  • Decades of experience with channel extrusion, plastic tubing, and custom profiles

We make your job easier by managing the entire extrusion process in one place.

Made-to-Order Plastic Channels with Flexible Production Support

At Inline Plastics, every part we produce is custom-made. Each plastic extrusion project is built to match your exact specifications, dimensions, and material needs.

If you need to replicate a stock item or existing plastic channel, we can match it from a physical sample or drawing. Our team will reverse-engineer and extrude a custom profile to meet your goals.

While we do not supply stock items directly, we’re happy to recommend trusted sources if you need standard components.

Our custom plastic extrusion services support:

  • Short runs for prototypes or limited-use parts
  • High-volume production for established programs
  • Quick turnaround on tool changes or spec updates

Inline Plastics is built for flexibility, accuracy, and responsive service—so you get exactly what you need, when you need it.

Get a Quote on Custom Plastic Channels Today

Ready to get started? Inline Plastics, Inc. delivers high-quality custom plastic extrusions with fast turnaround and expert support.

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Let’s make your custom plastic channel project a success. Talk to our team today.